Sunday, January 31, 2021

INTERFAX: Harmonic Percolator, Point to Point Layout

I would recommend breadboarding this prior to committing to solder.  The Interfax Harmonic Percolator is very tweakable, and sometimes takes some adjusting to get it right.  

There's pages on the Harmonic Percolator on DIY Stompboxes.


INTERFAX HARMONIC PERCOLATOR - POINT TO POINT LAYOUT

INTERFAX HARMONIC PERCOLATOR - GUITAR EFFECT POINT TO POINT LAYOUT


Wednesday, January 27, 2021

DALLAS: Rangemaster, Tag Board Layout

A bit of a classic - well one of the first guitar effects really, the Dallas Rangemaster.  A nice simple one for a quick build using leftover tag board.   

In theory there is room to fit the output cap on the board too, but I liked the straight lines of the components.  


DALLAS RANGEMASTER TREBLE BOOSTER - TAG BOARD LAYOUT

DALLAS RANGEMASTER TREBLE BOOSTER - TAG BOARD LAYOUT




Sunday, January 24, 2021

Common Transistor Pinouts & Numbering Systems

COMMON SILICON TRANSISTOR PINOUTS

common transistor pinouts




TRANSISTOR NUMBERING SYSTEMS

JEDEC (JOINT ELECTRON DEVICE ENGINEERING COUNCIL)

example:  2N2222


First Number


1 = Diode

2 = Bipolar transistor or single gate field effect transistor

3 = Dual gate field effect transistor



Second Letter


= N 



Subsequent numerals


= Serial number



Important to note that there is no correlation between the number assigned and the type or properties of a transistor.  Numbers are assigned in order of registration.



----------------------------------------------------------


JIS (JAPANESE INDUSTRIAL STANDARD)

example:  2SC828

First Number

1 = Diode
2 = Bipolar transistor or single gate field effect transistor
3 = Dual gate field effect transistor


Second and Third Letters

SA:    PNP HF transistor
SB:    PNP AF transistor
SC:    NPN HF transistor 

SD:    NPN AF transistor
SE:    Diodes
SF:    Thyristors
SG:    Gunn devices
SH:    UJT
SJ:    P-channel FET/MOSFET 
SK:    N-channel FET/MOSFET
SM:    Triac
SQ:    LED
SR:    Rectifier 
SS:    Signal diodes
ST:    Avalanche diodes 
SV:    Varicaps
SZ:    Zener diodes
 

Subsequent Numerals

The serial number follows the first digit and the two semiconductor device type letters. The numbers run between 10 and 9999.



------------------------------------------------------

PRO-ELECTRON / EECA (EUROPEAN ELECTRONIC COMPONENT MANUFACTURERS ASSOCIATION)

example:  BC549C

First Letter

The first letter indicates the material.

A = Germanium
B = Silicon
C = GaAs
R = Compound materials


Second Letter

The second letter indicates the device application.

A:    Diode RF 
B:    Variac
C:    Transistor, AF, small signal
D:    Transistor, AF, power
E:    Tunnel diode
F:    Transistor, HF, small signal
K:    Hall effect device
L:    Transistor, HF, power
N:    Optocoupler
P:    Radiation sensitive device
Q:    Radiation producing device
R:    Thyristor, Low power
T:     Thyristor, Power
U:    Transistor, power, switching
Y:    Rectifier


Subsequent Characters

The serial number of the device. 
  • domestic use has three numbers
  • commercial or industrial use has a letter followed by two numbers, i.e. A10 - Z99.


Suffix


A = low gain
B = medium gain
C = high gain


---------------------------------------------------

MANUFACTURERS OWN SCHEME

NOTE:  Some manufacturers will follow their own numbering schemes


example:  MPSA by Motorola, and a lot of old germaniums, NKT etc, but that's another topic entirely 




------------------------------------------------------

MILITARY SPEC

There are several different codes between the UK, NATO, the US, and of course, the Soviet Union.  I will not attempt to list them all here. 

CV:      UK
Usually CV followed by 4 numbers - no relation to the original part number.

JAN:    USA
JAN is a prefix ahead of normal JEDEC code



IC: Common Pinouts

SINGLE OPERATIONAL AMPLIFIERS PINOUTS


LM386



TL061, TL071, LM741




DUAL OPERATIONAL AMPLIFIERS PINOUT


TL072, 4558, 5532, LM358, LM833




QUAD OPERATIONAL AMPLIFIERS PINOUT


TL074





DUAL OPERATIONAL TRANSCONDUCTANCE AMPLIFIERS PINOUT

LM13700

DUAL OPERATIONAL TRANSCONDUCTANCE AMPLIFIERS LM13700

SINGLE OPERATIONAL TRANSCONDUCTANCE AMPLIFIER CA3080 PINOUT

note:  out of production, LM13700 is the current equivalent

CA3080

DUAL OPERATIONAL TRANSCONDUCTANCE AMPLIFIERS CA3080


HEX INVERTING BUFFER PINOUT - CD4049UBE

HEX INVERTING BUFFER PINOUT - CD4049UBE


Soviet Colour Codes for Germanium Diodes


NOTE:  Polarity markings are reversed on Soviet-era diodes.  The stripe is the positive end.

BEST 1N341 SUBSTITUTES USING SOVIET-ERA DIODES

Д9Б - D9B


Д9Е - D9E


Д9К - D9K


Russian diodes colour codes.  Soviet diode codes.  USSR diode colour codes




Traces care of DIY-Tubes on DIY Stompboxes.  Here's the thread.



Saturday, January 23, 2021

BALDWIN-BURNS: Buzzaround Timbre Mod, Schematic

A simple mod to provide more flexibility for the timbre range of the Buzzaround.

One side of the timbre control is 15khz high-pass filter, which is very high.  The useful range of the timbre sweep is rather limited as a result of this, and there's also a bit of volume loss that comes with this.

Some D*A*M Buzzotrons have a 33k resistor instead of 10k, which sets the filter at 4.5khz, providing a more usable range, but it's tonally different to the original.   

Adding a trimmer or a pot, allows flexibility setting the HPF without much effort.


SCHEMATIC - BUZZAROUND TIMBRE MOD

SCHEMATIC - BUZZAROUND TIMBRE MOD FOR GUITAR EFFECTS


Friday, January 22, 2021

FAIRFIELD CIRCUITRY: Barbershop Millennium Edition

I just realised I had not uploaded a vero layout for my all-time favourite JFET-based guitar effects.  The Barbershop from Fairfield Circuitry.   

This is a workalike for the Millennium; if you want to make the standard Barbershop, remove the switch and the two capacitors attached.  The caps for the tone switch can be anything you prefer.

The JFETS:  definitely test the bias resistors on the JFETS.  I've listed stock values, but I had to use larger values to get mine to bias correctly.  Bias is really important on this, as is using real J201s.  If the sag control doesn't do much, you haven't biased correctly, or you have dodgy JFETS.   


FAIRFIELD CIRCUITRY BARBERSHOP MILLENIUM - VERO LAYOUT

FAIRFIELD CIRCUITRY BARBERSHOP MILLENNIUM - GUITAR EFFECT VERO LAYOUT


Thursday, January 21, 2021

D*A*M: Red Rooster Booster, Tag Board Layout

While I was thinking of what could be made with tag board off-cuts, this popped into my head. 

The D*A*M Red Rooster Booster is probably my all-time favourite booster - I've only ever made one, and it was so good I stopped there (it was a point-to-point npn version with trimmer).

This is a PNP version; the 3k9 resistor could be swapped for an upright/inline trimmer.  


D*A*M RED ROOSTER BOOSTER - TAG BOARD LAYOUT

D*A*M RED ROOSTER BOOSTER - GUITAR EFFECT TAG BOARD LAYOUT


Fun fact: In Australia Red Rooster is the name of a cheap roast chicken franchise.

 

ARBITER: Fuzz Face, Tag Board Layout

I typically buy tag board strips with 18 lugs, usually leaving 6 left over after a few of my recent builds.  So, what to do with a small board?  Fuzz Face...   has to be one of the all-time classics of guitar effects.


ARBITER FUZZ FACE - TAG BOARD LAYOUT - PNP GERMANIUM

ARBITER FUZZ FACE - GUITAR EFFECT TAG BOARD LAYOUT



ARBITER FUZZ FACE - TAG BOARD LAYOUT - NPN SILICON

ARBITER FUZZ FACE - TAG BOARD LAYOUT - NPN SILICON







Wednesday, January 20, 2021

ENCLOSURES: Maximum Vero and Tag Board Widths

 

HAMMOND ENCLOSURES - MAXIMUM VERO & TAG BOARD WIDTHS

Hammond 1590B

Standard vero board
Portrait:          21, possibly 22, with a bit of help from a file



Hammond 1590N1 (125B)

Standard vero board
Portrait:          23




Hammond 1590BB

Standard vero board
Portrait:        33
Landscape:  43

0.15 inch vero board
Portrait:        22
Landscape:  29

Tagboard
Portrait:        13, maybe 14 if you filed it tightly 
Landscape:  17






Hammond 1590XX

Standard veroboard
Portrait:         44
Landscape:   52 




WEDGE STYLE ENCLOSURE - MAXIMUM VERO & TAG BOARD WIDTHS

vintage wedge enclosure with dimensions

 
Standard vero board
Landscape:  30
 
0.15 inch vero board
Landscape:  19, 20 at a squeeze

Tagboard
Landscape:  12
 
 

TONE BENDER ENCLOSURE - MAX VERO & TAG BOARD WIDTHS


 
Standard vero board
Landscape:    28 flat
 
0.15 inch vero board
Landscape:  20 flat, up to 22 if on risers (walls slope outwards quite a bit)

Tagboard
Landscape:  12 flat, 13 on risers

SOLA SOUND: Tone Bender MKI, Tag Board Layouts

I'm sure there are more than a few layouts out there for the Tone Bender MKI on tag board - I'm sure a couple more will not hurt.  

These are based on the Zonk Machine tag board layout, and I'm planning on adding an extra tag or two to adapt it to a D*A*M FZ-673 and FZ-678, which are normally built on vero.  So this is kind of my jumping-off point if you like.


SOLA SOUND TONE BENDER MKI - TAG BOARD LAYOUT


Original
SOLA SOUND TONE BENDER MKI - GUITAR EFFECT TAG BOARD LAYOUT




Gary Hurst

SOLA SOUND TONE BENDER MKI - TAG BOARD LAYOUT




Work in progress on the bench (Gary Hurst version) - testing transistors at the moment.  OC75 for Q1, and the rest is up in the air.   



I used an OC71 for Q1, OC75 for Q2 and an OC44 for Q3.   The OC75 looks a bit odd, as I put some heat shrink over the top, as the paint was pretty gone.   

Sounds like a MKI - now I just need a proper MKI enclosure to put it in so it looks like a MKI.  Hopefully that will be available at the end of March.





Tuesday, January 19, 2021

SHIN-EI: FY-2 Fuzz (Germanium Version)

This is the Shin-Ei Companion Fuzz's lesser-known, but earlier incarnation - which is confusingly also called a FY-2.  It's closer to a fuzz face than a fuzzrite, and there's no notch filter on the output.

More info on DIY Stomboxes via this thread.   It is said to be quite a monster fuzz...  


SHIN-EI FY-2 GERMANIUM FUZZ - VERO LAYOUT

SHIN-EI FY-2 GERMANIUM FUZZ - GUITAR EFFECT VERO LAYOUT


Monday, January 18, 2021

SMALL BEAR: Germanium Transistor Test Method

Given I listed the RG Keen method, I thought I should add the Small Bear method as well.  It's a simpler test that some people prefer, and it's generally considered not as accurate as the RG Keen method but close enough for most purposes.

NOTE:

  • Be prepared to see the voltage fluctuate a lot while the transistor stabilises.  Don’t wait too long though, as you will be there forever - it may never stop!  
  • Handle the transistor as little as possible with your fingers, as the heat will transfer
  • Different environments will provide different results - this is very temperature dependant 
  • With all methods, the test results will vary, depending on the method used.  Why?  Without attempting to explain the math that I don't fully understand, hFE varies with the current applied to the base.  Different test methods and test equipment apply different currents, so results will differ.
Small Bear germanium transistor test method


Sunday, January 17, 2021

IC Test Clips, Vero Clamps

I discovered this nifty little hack today, maybe you already know about it, but it's new to me.

After improving my germanium transistor test kit yesterday, I thought I should also upgrade some dodgy leads I’ve been using with my breadboard.  

I sometimes start building on vero, then solder wires on temporarily to test different component values on the breadboard.  While it works, it was messy and time-consuming, and it turns out there's a much easier way to do this (at least for edge connections).   

I bought some IC test clips and wired them up for the breadboard.   As it turns out, the IC clips aren’t just good for ICs - they also grab the edge of vero board quite tightly, making them perfect for testing without resorting to tacking on wire.

At nearly 60mm long, these are a decent size clip and are quite sturdy.  The smaller 30mm version still works; they are just less stable and feel less solid.






The stock clip doesn’t fit through veroboard holes, but I did manage to bend one of the smaller clips slightly, so it will go through holes and clamp anywhere on the board.  Very handy indeed.



The stock clip is on the left and modified on the right.



Saturday, January 16, 2021

TRANSISTORS: RG Keen, Germanium Transistor Test Method

If you haven't heard of this before (which seems unlikely), here's the original RG Keen article, which explains how it works.  I use a spreadsheet set up with the calculations ready to go for testing; there's also an online calculator here.


NOTE:
  • Be prepared to see the voltage fluctuate a lot while the transistor stabilises.  Don’t wait too long though, as you will be there forever - it may never stop!  
  • Handle the transistor as little as possible with your fingers, as the heat will transfer
  • Different environments will provide different results - this is very temperature dependant.
  • With all methods, the test results will vary, depending on the method used.  Why?  Without attempting to explain the math that I don't fully understand, hFE varies with the current applied to the base.  Different methods apply different currents, so results will differ.

RG KEEN METHOD FOR TESTING GERMANIUM TRANSISTORS

RG KEEN germanium transistor test


LEAKAGE TABLE FOR RG KEEN METHOD

If you just want to know how leaky the transistor you’re testing is, here's a quick guide (numbers have been rounded for ease of use).  This only applies to the RG Keen method.

VDC        LEAKAGE - uA
0.1           40
0.25         100
0.5           200
0.75         300
1.00         400
1.25         500
1.50         600
1.75         700
2.00         800


TESTER BUILD

I recently purchased a small multi-function tester, and while it's great for so many different measurements, I wasn't completely happy with the leakage results on germanium transistors - maybe it's just not what I'm used to...   

I've been using a tester that I built using a layout from Guitar FX Layouts  and while it works, it's very small, and I found that the transistor socket got a bit loose over time.  It was just a bit fiddly for me.  

So today, I built something a bit more robust from some scrap 0.15" vero, I kind of worked it out as I made it, so the layout below is not an exact match.  

  • Pins to insert in a breadboard rather than use a socket
  • The switch is mounted through the board, and I used a trimmer for biasing the collector

It's not the best-looking thing I've ever made, but it feels solid, and it works as intended.  I wish I had more colour options for the wires and shrinkwrap to make it easier to identify the leads, but it's not the end of the world.   I might even get around to mounting it in an enclosure one day with a small breadboard attached.




This is a rough layout, not identical to the one I made, but you get the idea.  

NOTE:  
  • This is specifically laid out for PNP germanium transistors; if you want to measure NPN, reverse the polarity of power and the multi-meter
  • Components must be as close as possible to the values provided to provide the most accurate results (including voltage)

Friday, January 15, 2021

VISUAL ANALYSER: Spectrum Analyser, Oscilloscope, Signal Generator

Thought I might share a tool that I've found very useful, which is not well known  -  Visual Analyser is a free PC-based oscilloscope / spectrum analyser / signal generator.  http://www.sillanumsoft.org/prod01.htm  


It's great for fault-finding the signal path or testing transistors for your effects.  example:  If two transistors both look identical on the scope and spectrum analyser, they will almost certainly sound the same.

I'm using iRig on an old laptop as a cheap and dirty interface, with some proper scope probes that I picked up for free.  If you have multiple inputs, it can be run as a dual scope.


Example:  Tone Bender MKIV




VISUAL ANALYSER - BASIC SETTINGS / HOW TO FOR GUITAR PEDALS

LIMITATIONS & SAFETY WARNING

Unlike a hardware-based oscilloscope, a sound card is not designed to accept high AC or DC voltages.  They are designed for small AC signals only - microphone and line levels.   So unless you want to destroy your computer and possibly electrocute yourself - stay away from high voltages as these may be lethal.  i.e. you may end up dead.

Make sure there's a capacitor protecting the sound card from DC voltages.  There should be one on the input of the sound card, but I like having one in the signal chain prior to this anyway (more on that later).

Frequency range.  Again this relates to the sound card.  A standard scope can measure frequencies in the MHz, while with a sound card, you will be lucky to make it to 20kHz.   This isn't necessarily a big deal for most analog guitar effect pedals, especially if you are only dealing with audio signals that fall within the usual range covered by a sound card.  What you will probably not be able to measure are waveforms generated for tremolos (very low) and clock rates for some digital ICs (very high).

MAIN WINDOW

After downloading and installing the software, the first thing you will see is the main window.

The main window is split between the scope view on the top and a spectrum analyser below.  There's also the option to float each view separately, so if you want to just have a large scope window, you can do that (see the floating button on the top toolbar).

I prefer to leave them running at the same time.  


At this stage, you will probably want to run some level into Visual Analyser to see what it can do.

 

WAVES AND SIGNAL LEVELS

A 1K sine wave is pretty standard, although I prefer 440hz, as I find it a little gentler on the ears.


Of course, nothing beats plugging a guitar into a circuit with an amp at the other end; it’s just not always practical.  Using a guitar on a scope is pointless, as the wave is very complex and constantly on the move.


Testing overdrives, distortions, fuzz etc

I always use a sine wave, as any circuit that distorts the wave, generates harmonics.  If you use anything other than a sine wave, the resulting wave becomes complex, making it harder to see and hear the results.


Testing equalisation or filters

Use a square wave, or pink / white noise.  Why?  both options have a lot of frequency content / harmonics that can be filtered or equalised.  It’s near impossible to equalise or filter a sine wave, as it only has one frequency (the fundamental).  Unless of course, the eq or filter is in circuit that is generating a lot of harmonics already, so you actually have something to filter and the results can easily be seen.  i.e. fuzz, distortion etc.



Signal Level

I use about 130mv TRMS as a signal level, which is about 360mv peak to peak.  200mv is fine, even 500mv for hot pickups.   Personally, I would not go over 1v, as you might start to get unexpected results.  i.e. driving the input too hard.   


A 1kHz sine wave at 1V is sometimes seen in service manuals as a test signal.   


SOUND CARD SETTINGS

Don’t max the gain on the test signal, as you will need a lot of headroom left on the sound card to cope with higher levels coming off the circuit during testing.  My input level sits at around -24db.  You can always zoom in on a small signal, but once the card clips / you run out of headroom, you can’t fix this.


Set the sound card to the highest sample rate possible, and adjust the buffer if needed.  Same as setting up for any audio application.


I actually have a voltage divider set up on the output of the probe before the iRig / sound card to help keep levels down.  A volume pot would also do the job, however, I prefer not having something that needs adjustment all the time.


Input chain:   Probe ---> 10uf cap ---> voltage divider ---> iRig ---> Computer sound card input


Monitor speaker:  Probe ---> 10uf cap ---> Line input of powered speaker



SPECTRUM ANALYSER SETTINGS (FFT)

I set the range to 200hz to 20kHz, as I use a 440Hz test signal.  No point in having half the analyser window empty, and this provides more room to see the harmonics.  I've used a square wave as an example here, as, unlike a sine wave, it actually has harmonics to see.


If you are new to the concept of harmonics - they are whole number multiples of the fundamental frequency, and they basically give sound character/complexity. 





There's also a 3D mode for the window that scrolls live.  Bit of a Joy Division vibe with this.   I think it's mostly pointless for my purposes, but it looks cool.   



Below is a great example of harmonics - this is an octave fuzz.  The fundamental frequency of 440hz is dwarfed by the second harmonic of 880Hz.  It also has a lot of high-frequency content that's quite pronounced.




I prefer to set the Y-axis scale to 3db (this is the vertical scale showing level).  For the 3D view, just check the button "3D" in the X-axis settings.

I also prefer not to have the window autoscale, as this can get confusing regarding changes in levels.  To manually change the level, click on the Y-axis scale and drag it up and down (the green bar on the right of the analyser window.


Note on the top right the buttons for capturing the scope or spectrum results.  It's basically a screengrab.  Very handy when comparing different parts or settings.  You can also access this via a right-mouse click anywhere in the window.


OSCILLOSCOPE SETTINGS


The scope is pretty simple.  I rarely touch anything apart from Zoom or ms/d.

Zoom - this is the vertical zoom used to increase or decrease the wave size.  I normally have mine sitting on 4, and then I zoom out to 1 for large signals.  

ms/d - or millisecond/division.  This is the time base or horizontal zoom.  It also helps steady the wave if you have a wave that is flickering across the screen.   The Trig slider also helps with this.

Vpos - this sets the vertical position of the wave, only needed if something is very asymmetrical or you want to position the two channels separately in the scope window.

Values - enabling the Values provides an extra display with a range of different values, most of which will probably not be of any interest for most people.  Give it a try; maybe you will use it.

DA checkbox - this is the digital conversion option.  I will not attempt to explain it all here - just turn it on.   Read the help file for a proper explanation.  TLDR - smoother-looking waves.  

DC removal checkbox - digital filter to cut frequencies below 0.01Hz




WAVE GENERATOR

If you don't have a signal generator, the wave generator might be handy (launch via the top toolbar).  There's not much the waver generator doesn't do - best to just start using it, I'm sure you will work it out.

Personally, I prefer a hardware option as a signal generator, which may not be practical for everyone.  I picked up an old analog one for $20 that is always on.